Core-Competency: Expertise in: Press brakes, punching machines, shearing machines, CNCs, roll forming lines, Welding equipment, air compressors, and hydraulic/pneumatic systems, Galvanizing furnace equipment, Sound understanding of mechanical, electrical, and control systems.

Develops and implements: Preventive Maintenance (PM) schedules, Predictive tools (vibration analysis, thermography, oil analysis) to forecast failures, Tracks machine-wise maintenance KPIs (MTTR, MTBF, OEE).

Leads root cause analysis (RCA) for recurring breakdowns Skilled in resolving:Electrical faults (motors, control panels, wiring), Mechanical issues (bearings, alignment, gearbox failures), PLC/VFD/inverter faults (basic diagnostics or vendor coordination); Oversees.

Compressed air systems, Electrical distribution panels, Lighting, safety devices, and water supply pumps, Ensures plant readiness across all supporting utilities.

Prepares:Annual maintenance budgets, Forecasts for spare parts inventory, tooling, and service contracts, Tracks maintenance costs per machine and optimizes expenditure.

Manages a team of: Electricians, fitters, junior maintenance staff, and contractors, Assigns tasks, monitors work quality, and ensures timely issue resolution, Conducts technical training, tool-box talks, and safety briefings.

Maintains: Maintenance logs, service records, breakdown histories, Asset registers, AMC details, and audit trails, Ensures compliance with factory safety, EHS norms, and electrical inspections; Implements.

Lockout-Tagout (LOTO) procedures, PPE protocols and electrical/fire safety measures, Minimizes accident risk through training and infrastructure upgrades; Coordinates with: OEMs and service vendors for specialized equipment maintenance, External agencies for calibration, utility checks, and safety certifications.

Uses systems like: ERP (Bizsol) or similar, Generates: Downtime reports, machine efficiency logs, and monthly maintenance summaries.