Job Tittle : Metalllic component and Tooling engineer

Salary : 15 LPA - 25 LPA

Location : Bengaluru, Jigani

Qualification : BE in mechanical or tool engineering

Job Descriptions 

Business Understanding:

Must have the necessary skills of development of parts for new products.

Must have extensive knowledge on press tool and tool design and different process at suppliers place and also on capacity calculations. Should know part costing.

Interacts with the Design team with regards to the new product development, reviews the design with respect to manufacturability and discuss alternate design solutions and alternate materials. Makes project schedules for the Development of Mechanical parts for New Product (both tooled up and non tooled up). Sound tooling knowledge, experience in soft tooling process and development.

Should be able to independently manage DFM, DFA for sheet metal, busbars.

Experience in jigs, fixtures & other sheet metal products & processes

Application needs understanding

Understands various features, applications, and advantages of The offer catalog

Contributes to generation of technical specifications for a product line using the inputs from customers, voice, survey, hsitoprical, internal product experience

Identifies the differentiating features according the customer typology and life cycle

Rank the features according the values and the willgness to pay from customer

Assesses the feasibility and technical risks to achieve the performances

Standard Knowledge

Understands various WW standards features, and constraints for the Lob offer catalog

Interpretes the standards for generation of technical specifications

Assesses the standards impact for optimizing feasibility and reduce technical risks to achieve the performances

Identifies the standards features which can create differentiating advantages against competition

Defines the verification and validation features and sampling

Product Validation

Is familiar with basics of domain and applies them regularly.

Knows standards related to the validation of his/her product and range

Has general notions in product area (technical, marketing.)

Can elaborate a validation plan with the verification of a mentor

Masters tests condition and use of test equipments

Is familiar with uncertainty of measurement topic and use it to interpret the raw results

Can be called upon for assistance on issue relating to this competency

Technical Product /Range Architecture

Knows product ranges and offers and their core technologies.

Knows very well the product standards to apply and their impact on the different products of a range.

Understands customer needs and industrial key factors for manufacturability. Knows globally the best costs by functions.

Able to specify one product in a product range.

Able to propose and imagine a new product architecture (set of sub-assemblies and functions) to reach project objectives and integrate all constraints and objectives. (Customer needs, Industrial, cost, standards)

Product Verification Plan

Is recognized as reference for a development centre (internal expert)

Is familiar with customer applications

Masters standards related to the verification his/her product and range

Masters elaboration of test plans and analysis of the results

Masters uncertainty of measurement, statistical analysis and how to use it to interpret the raw results

Is able to propose new tests to test special conditions (HALT, HASS)

Is able to pilot external laboratories

Modeling and simulation

Ability to realize the theorical model in order to simulate & optimize design parameters.

Standard Tools and methods

Full mastery fo the engineering factory IS tools package covering multi technologies and all the engineeirng activities

Masters the IS tool package related to offer and multi technologies to realize his engineering activities succefully (requirement development, configuration management, change management, simulation, )

Participates to the deployment and the improvement of the IS tool package

Considered as a super user and support team for implementation and execution

Cost and value analysis

Has in reference the product, functions and components cost for several type of products and functions.

Knows clearly the parameters involved in COGS.

Ability to pilot and manage a value analysis on a product in development.

Ability to propose and identify new technical solutions to reduce and optimize the product cost.

Development Process & Plan

Around 5 years experience get along more than one project experience

Has capacity to build a dev plan and a planning and organize quotation and resource sizing for medium complexity project .

Can optimize std PMP to context of particular situations

Optimizes planning by right level of parallelism, risk taking and cooperation with other functions

Manages risk by appropriate alternative scenario

Organizes integration and validation plan

Project Objectives

Understands Business objectives, customer targets, and challenges of the main functions involved

Identifies the 3 key objectives and sub objectives of the project

Buids/defines with the project team a project management plan based on the Project Management Process (PMP for Offer Creation Process,

CPP for Customer Execution Project) and in line with the PMBoK (Project Management Body of Knowledge)/PMI ( Project Management Institute)

Project risk assessment

Discerns and anticipates uncertain or certain issues

Assesses the consequences on the project objectives and deliverables

Uses risk management to drive project review meetings

Utilizes organizational knowledge to develop comprehensive risk management plans covering schedule, financials, scope, and quality objectives

Applies formal methods of risk identification and prioritizes risks accordingly

Manufacturing new product design

Prepares Manufacturing Process Specification document as key deliverable within PMP process

Approves designs to ensure manufacturability (approval criteria includes geometry, material specification, and surface finish)

Calculates and provides reports on product cost evolution compared to targets and prepares formal product cost file as a key deliverable within PMP process

Conducts risk analysis as it relates to design and process alternatives and the impact to product cost, schedule, and project cost and provides detailed financial analysis of investment alternatives

Quality Design

Ability to translate Customer Critical Requirements into Quality target definition

Ability to identify, apply and drive the Quality methods (including Design For Six Sigma basic ones: Critical to Quality characteristic identification, Scorecards, Pugh matrix, Parameter Diagram, DOE, Process FMEA) required for design success

Ability to coach and check the design optimization and tolerancing to ensure robust design

Ability to create and implement risk dashboards and scorecards to predict & monitor capability of design quality

Ability to ensure consistency, complementarity and right coverage of the tests on technical design and industrial process

DMAIC Green Belt and Design For Six Sigma knowledge

Ability to provide insight into the OCP (Offer Creation Process ) deliverables

Safety Roles and Responsibilities

Effective  Implementation of  EOHS standards (ISO 14000 and OHSAS 18000) in his department by

Providing required resources

Adherence to organization policies and legal requirements

Goal setting on EOHS requirements for his team

Adequate training on standard and other communications

Effective documentation and document control

Management review

Monitoring of set Key Performance Indicators like

Injury work place

waste reduction

Energy management

Proactive measures in Work place hazard mitigations and Emergency management

Investigation of work place accidents and implementation of corrective and preventive actions